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Sprue Location and Mill Times on the Imes Icore CORiTEC ONE

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Imaging Inside the Canal of a Lower First Molar with the Medit i500

3D image inside the canal space of a lower first molar tooth using the Medit i500

Imaging depth and red tissue or blue can be complicated for all intra-oral scanners. In this demonstration case, we show how the Medit i500 performs scanning inside the canal space of a lower first molar after a pulpectomy. The dry canals are readily picked up by the scanner at a focal length of 21 mm. The bleeding from the distal canal space makes it a bit more challenging to capture.

Medit i500 uses two cameras that operate at different filter levels of color spectrum. The camera was changed from blue (great at capturing tooth structure) to white camera, which is better at capturing red (soft tissue and bleeding)

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Support Pins for your Models for Oral Appliance Fabrication

Optimizing a 3d scan for oral appliance fabrication using support pins before sending the image to the lab

A friendly reminder- this case was table top scanned with a desktop scanner so don’t get distracted, but be aware that for oral appliances, particularly for apnea treatment or bruxism, to be aware of your lab’s capabilities. Many labs will just take your upper and lower scans and print them and hand make the appliances. To combat that, we recommend that you mount your models with support pins and edit / shape data , fill holes, etc,.. before sending it to the lab.

If you are using exocad, don’t make watertight models in the medit software, but do fill in major holes. Exocad doesn’t like closed models when it puts a base and adds support pins. If your lab prints these, at least the pins will force them to mount it in proper orientation

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Important Factor To Keep In Mind With Custom Titanium Abutment Milling

using digital dentistry scanning and design software for custom titanium abutment milling

Digital impressions have turned one of the most complicated and error prone procedures in dentistry into one of the most predictable treatments we can provide.

When taking a physical impression of an impression abutment, you need to secure it to the PVS material so it remains rigid during pour ups. Some choose open trays while others prefer closed trays. When you deal with multiple units, their divergence or convergence can inadvertently lock the tray in the patient’s mouth. Sometimes, the impression abutments impinge on each other and keep you from seating them all the way.

That was a short list of the many things that can go wrong. With a digital impression, you can capture the contacts or the adjacent teeth, the opposing, and the tissue profile very easily. You can then place a scan-body and take an impression of it’s position and identify the location of the fixture.

In the following videos you can see the steps involved and how easy it is to manage the impression and accurately capture the implant location.

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In titanium blanks, there is only one place to put the sprue, which is on the occlusal. One might think that this is would be easier to manage, but the trouble is that the titanium blank is cylindrical in shape, and it makes it difficult to keep track of the implant hex position and proper indexing.

There is one important matter to keep in mind when digitally designing an implant abutment for milling from a pre-milled blank. Unlike regular restorations you can design a restoration in (CAD software) and position it in a block , place a sprue in a desired position, and mill (CAM software) the final product.

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The solution is to provide data to the milling machine so that it can properly index the titanium blank. To keep it simple, a regular restoration can just be milled from a designed stl file. The titanium pre-milled blanks need accompanying files to the designed stl to properly mill the abutment for indexing purposes. In exocad software, there is a construction file that accompanies the design and the CAM software can read both files and produce a desired result.

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The Single Greatest Advantage of Digital Dentistry Over Analog Impressions

In all of our courses, once every user gets comfortable with the software and the camera, we quickly ramp up to reveal the greatest advantage of digital impressions over analog ones. The premise is that digital impressions can create models of data (note the deliberate omission of words like teeth, tissue, etc.) that are independent of time and sequence, and moreover, you can edit or manipulate the captured information.

In this particular case, we demonstrate how the upper anterior eight were prepared and how the preps were captured over an extended period of time. You can appreciate how one case protect margins and preparations from introducing subsequent errors. You can also visualize how you can create models without following a certain pattern.

Once you understand this concept, you can apply multiple ways to tackle the most complex and comprehensive cases and treat them with ease. We would love to host you at one of our courses to teach these principles and how you can take ANY intra-oral scan from any device, take it to CAD software, and take it to ANY milling machine you want. Oh yeah, we can also teach you how to introduce CT data into the mix from any machine to handle an even bigger case.

Click on our courses and events to see future courses. We’ll be adding more dates very soon.

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Separate from how we imaged the arches, we think the perfect place to “hand off” a case like this is when you have mounted your upper and lower jaws, the opposing, marked margins, and set the path of insertion. At this point, as a clinician you have provided all the information needs to proceed with the case.

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12 Minute Mill of Central Incisor with Size 12 Block

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Instant Proposal in Copy Case of CAD-Ray Software

In this simple first molar case, we scan the pre-op condition as there is no room to add any contours to the pre-existing crown. In the video below, you can see how it occludes with the opposing and how it contacts the adjacent teeth. A pre-op scan is taken and the crown is removed. Images of the recurrent decay are taken and the preparation was modified. Final impressions were taken after tissue retraction and hemostasis.

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The pre-existing condition must be trimmed away and you want to keep only the areas you want to make contact with in the proposal. This simple method gives you instant proposals where you only modify the contact areas and proceed to production

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Why Restoring Implants Are The Most Predictable Restorative Procedures Dentists Can Perform, Thanks To Digital Dentistry

In just under a decade, we have turned dental implants from the most risky and stress inducing procedures we can perform both surgically and restoratively into one of the most predictable procedures we can perform while drastically reducing the cost of care, whether you fabricate the prothesis yourself or outsource it to a lab.

With guided surgery, the benefits are immeasurable. One good argument is that clinicians can avoid certain surgeries while discovering physical limitations during the planning stage. Furthermore, if performed fully guided, once can generally place the implant exactly where it was digitally planned in 3D on a CT scan.

Restoratively, we also have some tremendous advantages; whether you are performing single units or multiples, digital impressions give you an advantage you never had with physical impressions. In this first video, we emphasize how you and your team should take picture of the scanbody that is being used during the digital impression. It is very easy for you or the lab to mistakenly label digital impression in the design software.

The great benefit of digital impressions is realized when you can capture all of the contact areas of neighboring teeth. Furthermore, you have the ability to digitally sculpt the soft tissue and create the emergence profile for your abutment. When you take the soft tissue profile, the position of the head of the implant, and the contacts of the adjacent teeth into consideration in your design, you stack the odds of a successful restoration into your favor

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Meditlink Direct Link into CAD-Ray Software (powered by exocad) With Opportunity to Edit Job Definition And a Two Unit Copy Case Like You Have Never Seen Before!

This case demonstrate some advanced features our CAD-Ray software provides for CAD/CAM users. We first launch meditlink and define the prescription. You can take your time and input your selection at this step, BUT we give you the opportunity to edit it when you launch the CAD software.

You will note that after the imaging is done, the CAD software is launched which allows us to change the job definition. You have two choices for utilizing the pre-op condition with our software; you can either use the pre-op as a reference frame for your design or you can copy it exactly as a replica. The latter is called “Digital Wax-Up” for exocad users.

What we have done is to program the software and its wizard to get you from the model step to instant proposals after you place your margins. We guide you through the steps and ask you to trim away anything you don’t want your proposals to replicate and to only leave behind a shell of the exact form and function you want to keep in your proposals. This instant proposal is a dream for most dentists. It is the quickest way you can get to a design and to fabricate a restoration

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Milling a 4 Unit eMax Bridge With The Imes Icore CORiTEC ONE

The CORiTEC one can handle multiple types of blocks. It is also upgradable to pucks to mill round house prosthetics.

In this video, we demonstrate the milling of a 40 mm emax block. The machine can also handle 60 mm emax material. The height of the block is also important. In this particular case the Incisal edge would not fit in the confinement of the block dimensions. The margins were milled and then a little bit of layering material was added to the block

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Try-in bitewing X-rays of crystallized emax

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How We Milled With a MCXL After Designing in exocad

At any given time, we are milling restorations with 3 or 4 milling machines. Recently, we designed a restoration with the Medit i500 scanner, designed in exocad, and milled with a chairside mcxl cerec milling machine. Here are the steps we took to do this:

  1. Purchased Inlab CAM for 3000 euros and this dongle
  2. Installed the dvd for inlab 18.0 CAM. This was the hardest part because we couldn’t find any machines that still had DVD drives.
  3. Went to this page and download the service patch for inlab 18.2
  4. You may have to install some .net framework files from Microsoft. It’s generally an automated installation
  5. Once installed, make sure to have your milling machine turned on and connected. A lot of the functionality is closed if your machine is not on and connected to the PC with the software.
  6. We had to follow certain steps in sequence to get this to work. We had to activate the license in a pre-installed CEREC software and then move that thumbdrive to the machine where the inlab CAM was going to be installed

You can contact Mr. Milos Gedosev who runs DentalCADCAM in Germany and has earned a great reputation over two decades if you have any questions.

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Digital Impression With Medit i500, CAD Design in CAD-Ray Software, Milled With MCXL (from like 2013 chairside days)

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Digital Tissue Contouring in CAD-Ray Software Powered by exocad

design a screw retained crown

In this video we demonstrate how to capture implant impressions of scan bodies intra-orally with the medit i500 scanner and then design a screw retained crown with our customized CAD-Ray software.

The sequence of steps for a new user are critical. Although it doesn’t matter if you image the opposing arch first or after the arch that is being restored, the steps to capturing the scanbody must be followed in chronological order. You must capture the arch and then the scanbody impression. You should not return to the arch catalog box and add any more data. This can introduce a lot of error in the processing steps

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In this video you can appreciate the distinct advantage you have tissue training on a digital model. You can contour to the soft tissue very easily. It is best to do so after you have identified the scanbody, which will pinpoint the location of the fixture. Once you have that in the equation, you can sculpt your tissue to your liking, making sure your abutment margins never drop apically below the head of the fixture

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An Introductory Lesson on Accurately Relating Digital Dental Models to Each Other

digital dental design

If you are new to digital dentistry, this introductory video will show you how to judge if digital models are related to each other. As a simple exercise, we opened one digital model and then imported the exact same model as a pre-op scan into the equation.

Once the models are in the design software, they are manually related to each other with at least 3 common points. After the merge, we performed “best fit matching” and then demonstrate how the color histogram in exocad has the both models painted completely blue.

We then slightly altered one model by adding material to one cusp tip, reduce the adjacent cusp tip, and then smoothing the third cusp tip. We then re-aligned both models to each other again and you can see how the software lets you know the range of discrepancy in those areas. Notice that all three areas have the same histogram color but all three have distinct meshwork areas from the original.

Once you understand this concept, it opens up many avenues for you that you can never achieve with traditional impressions.

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Advantage of Imaging the Buccal Bite before the Preparation

Same visit restorations are a great way to measure accuracy of an iOS and cad software and milling machines 

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One thing that I highly recommend is to take the bite before imaging the prep itself. It forces you to check for clearance and to keep reducing until you have the appropriate space for a ceramic restoration

You have to be comfortable with different workflows you may be accustomed to 

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Emax Try- in before bonding with NX3 resin cement

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Immediate post op

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Managing a Second Molar with Medit i500 and exocad design software

Second molar can often be a difficult clinical case to manage. In this case, we diagnose a cracked tooth. Even though the patient is not symptomatic, the clinical condition and the wear on the second molar dictated a full coverage restoration. In the first video, you can see how the light test was used to show the abrupt transition and lack of light propagation through the second molar

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In the second video, you can see how we imaged the pre-existing second molar in the pre-operative condition. Once the patient was completely numb, the second molar was reduced

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Introducing CAD-Ray Software Version 7.0

CAD-Ray Software 7.0 features and updates

Posted by Armen Mirzayan on Sunday, May 5, 2019

Some of the features:

Custom abutment and tibase design / fabrication

Temporary Shell / Provisional fabrication

Fast copy case designs

Direct launch of desktop and intra-oral scanners

Auto import into CAD software from multiple sources

CT data manipulation and surface meshwork fabrication

Coming Soon: Mixing Desktop Scanning and Intra-Oral Scanning

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Hand Articulate Upper and Lower Jaw Models in Digital Manner with CAD-Ray Software Powered by exocad

There are may advanced ways that you can articulate the maxilla with the mandible if you happen to have models that are not accompanied by a bite registration or the arches were scanned intra-orally in separate folders as files

Generally, when you scan intra-oral and complete the case with both arches and the buccal bite, the models maintain their relationship to each other when exported to CAD software. But if you do not include the buccal bite scan, or if you scan the arches in separate files or cases, there is no way for a software to know how they are supposed to align with each other.

This simple video tutorial shows beginners how they can hand articulate the arches together with digital software. There are two steps you should take to make this an easier process to visualize, once you become comfortable with the moving models around as a system or as independent units. Crop the model at its base so that you can see through it and then turn on the feature “show distances” in exocad that will give you a color map and help you with alignment.

Obviously a bite alignment scan will come in hand, whether you use a desktop scan or an intraoral buccal bites scan

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Bite Alignment Scan to the Rescue in exocad

Once in a while, our users get themselves in a bind and you have to rely on manual alignment of jaws to each other. Sometimes, it feels like you are doing gymnastics to get the process to work. The sequence of how you import the models and how you set up the case is important in exocad.

Here we have 3 models; one of the upper, one for the lower, and one for the bite. Don’t ask how we ended up here:) The “direction of travel” is important to keep in mind, and as you can see in this video that is sped up, how the case was managed. if you bring in the upper and lower models in together, and then the bite, as soon as you align the bite to one jaw, you end up dislodging it when you tack it to the opposing jaw.

Reversing the sequence of import helps. We first bring in the upper jaw and the bite alignment and stitch those together. Then we bring the lower jaw into the equation and then merge that to the whole complex. Once that is done, the arches now know their relationships to each other and when you save each arch individually and import them into other programs, they will know exactly how to line up.

At the end of this video demonstration you can see how we re-import the two models in stl format just to verify that they do align properly

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How to Scan an Edentulous Arch in 90 Seconds with the Medit i500 Intra-Oral Scanner

Don’t be mislead; it is much easier to scan the upper edentulous jaw than the lower, as you don’t have to deal with the tongue or saliva. With the Medit i500 we have a feature called the model display mode, where you can see how the meshwork is being formed by turning red areas to green. When scanning, you can image at the rate of “red colors turning green” so you can produce global accuracy across the arch without distortion or double images forming like you see with all intra oral scanners when they try and scan edentulous ridges on a flat plane

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You can download the meshwork for this case by clicking here (Note that the gold caps were omitted on purpose)